Driveshaft Carrier - TYT02 - 2nd/3rd gen Sienna with 3.5" JOR Spacer Kit - Both Bushings

TYT02A1-B

The Driveshaft Carriers

The stock center support bearing carrier holds the driveshaft in place with a layer of thin rubber. While that’s great for making sure no NVH makes it to the cabin, it doesn’t keep the bearing centered well under load, allows the bearing to sag and ruin driveshaft alignment over time, and creates slop in the driveline during shifts and throttle application.

Over time the OEM bushing sags, ruining driveshaft alignment and putting more stress on the joints.

Our upgraded driveshaft carriers keep the driveshaft firmly in place at all times. The more solid bushings ensure the bearing cannot move from center, maintaining torque delivery and driveshaft alignment at all times, resulting in more direct driveline response under all conditions.

Benefits as described by our customers include:

• More direct throttle response

• Firmer, more direct shifts

• More instantaneous launches

• Reduction in vibration due to driveshaft misalignment and/or rubber deterioration

• Smoother low-speed on/off throttle behavior (1st gear in parking lots)

The Spacer Kit for 3.5” JOR Lifted Vans

In the process of designing these carrier upgrades, we found that the most popular lift kit for the platform (3.5" JOR) has a drastic effect on the angles of the rear section of the driveshaft. We reached out to the manufacturer to ask if they offered a center support bearing spacer kit, and were told people didn't have any vibration or other issues after installing, so it wasn't necessary. Doing some calculations after measuring some things on our stock-height test vehicle, we found that the 3" drop of the diff relative to the body would result in a 6° change in angle of the rear portion of the driveshaft. This makes the misalignment at the rear center support bearing's u-joint go from 1.5° (stock) to 7.5°, which is a huge misalignment for a u-joint to handle. From experience on other lifted vehicles, this kind of misalignment generally does create vibration in the driveline, and the vibration coupled with the larger pinion angle at the connection to the rear differential wreaks havoc on the u-joints and support rubber while accelerating wear on the differential pinion bearings.

Our next step was to get a 3.5" JOR lifted vehicle in-house to see what was really going on. Upon our first test drive before adding any of our parts, we immediately noticed driveline vibrations under low-speed high-load scenarios like WOT in 1st/2nd gear. This is the most common sign of a driveshaft misalignment, since u-joints do not spin smoothly when off by more than a couple degrees. We measured driveshaft angles and found a 7.9° difference between the rear two sections, even more than we had calculated. Angles of the 3 sections from front to back (NU/ND=nose up/down) were 3.0° NU, 0.9° ND, and 7.0° NU. For reference our stock test fit van was 0.4° NU, 0.2° NU, and 1.7° NU. We went to work realigning the drivehsaft with various spacer sizes, and were able to completely eliminate all load-based vibrations. Go figure, the configuration we settled on that eliminated all vibrations turned out to be within Toyota's spec shown in the factory service manual! The final angles were 1.2° NU, 1.2° NU, and 3.0° NU. To put them all in one place:

- Stock - 0.4° NU, 0.2° NU, and 1.7° NU

- Lifted - 3.0° NU, 0.9° ND, and 7.0° NU

- Corrected - 1.2° NU, 1.2° NU, and 3.0° NU

These spacers will prolong the lifespan of the rear two u-joints and the differential pinion bearings, while eliminating driveshaft vibrations due to severely misaligned u-joints. We recommend them for any van lifted with the 3.5” JOR kit.

• 2nd/3rd gen (XL20/XL30/XL40) Toyota Sienna (2004-2020) (AWD Only)

• Also fits:

  • 1st/2nd/3rd gen (XU20/XU40/XU50) Toyota Highlander (2001-2019) (AWD Only)

  • 1st/2nd/3rd/4th gen (XU10/XU30/AL10/AL20) Lexus RX 300/350 (1999-2022) (AWD Only)